Asset Management of Control Valves

Caltrol's Control Valve Experts can help you Manage the Reliability of Control Valves. Good Control Valve Management makes money for our clients by managing the degradation and and thereby improving the life cycle cost of the valves.  Well Managed Control Valves will in turn will help reduce process variability, shutdown and turnaround costs, inventory requirements, environmental emission risk, safety risk, and engineering cost.  The service will also assist in OSHA 1910.119 documentation, parts analysis, engineering assistance, planning, and value analysis proposals.

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Mean Time Between Failures Improvement

 Degradation Management

   
  • Establish the necessary documentation system
  • Root cause failure analysis
  • Survey all control valve assemblies
  • Inventory reduction
  • Document the survey findings
  • Engineering reviews
  • Establish rebuild and repair standards
  • Troubleshooting assistance
  • Establish criticality ratings by application
  • Manufacturer interface
  • Establish performance standards
  • Obsolete product analysis
  • Establish life cycles by application
  • Cost analysis
  • Utilize existing and new technology
  • Benefit analysis
  • Proposals for improved reliability and profit
  • Process control interface
  • Training assistance
  • Shutdown planning and forecasting

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