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Wedgeplug Valve Lifecycle Services

Why Choose Caltrol for Wedgeplug Repairs?

Full Support Capabilities

Full Support Capabilities

Caltrol and Emerson, along with our partnership with Bender CCP, are uniquely positioned to provide full lifecycle services for your Wedgeplug Valves.

From failure analysis to grinding to welding to repairing the electric actuator, we support every step of the repair process!
Partnership with Bender CCP

Partnership with Bender CCP

For over 20 years, Bender CCP has been providing factory authorized grinding and fit services. With Bender's extensive grinding capabilities, and our machining and welding capabilities, there is no valve too large for us to handle.
Experience Matters!

Experience Matters!

Repairing Wedgeplug Valves is not easy or simple.  You need a service provider that has the experience to not only get the job done, but to also provide failure analysis and post-repair support.  Along with Benders many years of experience, we also have our Lead Isolation Valve Repair Subject Matter Expert (SME) with over 20 years working at the Wedgeplug OEM.

Service Capabilities

  • Turning up to 18 ft. Dia.
  • Grinding ID to 60" Dia.
  • Grinding OD to 10 ft. Dia.
  • Milling up to 18 ft. Dia.
  • Full PT and NDE Services
  • Full Welding Services
  • Electric Actuator Repair
  • Detailed Repair Reports
  • Failure Analysis

Learn More

  • Document "as received" condition including photographs
  • Manually cycle for function test
  • Completely remove electric motor operator
  • Completely remove Wedgetorque actuator
  • Completely disassemble valve
  • Completely disassemble Wedgetorque actuator
  • Service the Electric Actuator
    • Inspect electric motor
      Inspect all gearing
      Inspect all electronics
      Add new lubricant
      Replace all gaskets and seals
  • Sandblast (white metal) Body, Bonnet, Plug
  • Clean & Inspect all parts, document
  • PT Body Seats, Plug, document
  • Blue check Body seats to Plug fit, document
  • Grind (skim) Body seats & Plug to fit
  • Polish Packing Bore in Bonnet
  • Machine or polish Gasket landing areas
  • Machine or clean Flange Faces
  • Replace Valve Stem
  • Replace gaskets, seals, and packing
  • Reassemble valve
  • Reassemble, grease Wedgetorque actuator, set Plug lift height
  • Install Wedgetorque actuator
  • Install electric motor operator
  • Manually cycle
  • Set limits/calibrate
  • Perform low air pressure (80 – 120 PSI) Seat Leak Test
  • Paint valve
  • Complete repair report, document "as shipped" condition including photographs
  • Install valve end covers to protect flanges or buttweld ends
  • Complete final inspection checklist per QAP 8.2.4
PLEASE NOTE:
 
  • If major damage is identified during the evaluation process, customer will be contacted to discuss options.
  • Does not include welding services
  • Any additional parts needed for repair would be considered discovery and quoted to the customer
 

Contact Us

Have questions about or need help with your wedgeplug valves? 

Please complete the form to talk with one of our experts and schedule service.

We are here for you!